To change the clutch on a Polaris ATV or UTV using a clutch puller, you will need the following tools:
- Clutch puller tool
- Socket set or wrench set
- Ratchet or breaker bar
- Hammer
- Loctite
- Grease
Here are the steps you need to follow to change the clutch on your Polaris:
- Park the ATV or UTV on a level surface and make sure the engine is turned off.
- Remove the primary and secondary clutch covers to access the clutch.
- Use the clutch puller tool to remove the primary clutch. The tool fits over the clutch hub and pulls the clutch off the crankshaft. You may need to use a hammer to tap the tool to loosen the clutch.
- Clean the clutch and the crankshaft. Remove any old Loctite or grease from the surfaces.
- Apply a small amount of Loctite to the crankshaft and install the new primary clutch.
- Reinstall the secondary clutch and tighten the bolts to the proper torque specifications.
- Apply a small amount of grease to the splines of the secondary clutch to ensure proper engagement.
- Reinstall the clutch covers.
- Test the ATV or UTV to make sure the clutch is functioning properly.
Note: Always refer to the factory service manual for your specific model and year to ensure you follow the proper procedures and torque specifications.